Milk complete processing line equipment and introduction

1, refrigeration tank:
It consists of a tank, a mixer, a refrigeration unit, and electrical control.

2, pasteurization cans:
It consists of a tank, a stirring motor, a heating system, and electrical control.The tanks are all made of stainless steel SUS304. After precision polishing, the dirt is not easy to accumulate, so it is clean and corrosion resistant.

3. Pre-cooling tank:
The pre-cooling tank is mainly composed of a tank body, a mixer, a heating system, and an electric appliance control.Double-layer cold water cooling system, light weight and good heat dissipation performance

4, double filter:
The equipment is made of stainless steel and consists of two cylinders.The connecting pipe adopts the joint or clamp connection mode, and the inlet and outlet valves are opened and closed by a three-way ball valve, which is resistant to pressure and temperature, flexible and convenient to operate, and no liquid leakage is more sanitary.

5. Homogenizer:
The homogenization tank is mainly composed of a tank body, a mixer, a high-speed shear pump, and electrical control.The tank insulation layer is filled with rock wool or polyurethane foam insulation material with small thermal conductivity, and the quality is light and the heat preservation performance is good.

6, CIP cleaning:
CIP cleaning is a safe and automatic cleaning system that does not decompose production equipment and can be easily introduced to all food, beverage and pharmaceutical plants. The CIP cleaning system consists of three storage tanks with weak acid water, weak alkaline water and clean water, as well as pumps, pipes and valves. The equipment is cleaned and sanitized by three separate liquid cleaning equipment. In principle, customers are advised to use the CIP cleaning system, but the CIP cleaning system is expensive. If the output is low, the customer can also choose to manually clean the milk processing line.

Milk processing line production process:

(1) Water treatment section explosion steam pool → quartz sand filtration → activated carbon filtration → precision filtration → first-stage reverse osmosis → ultraviolet sterilization → sterile storage

(2) Raw material processing section milk → preheating → net milk pure milk production line

(3) Dispensing standard chemical section deployment → pasteurization bacteria → homogenization → sterile storage

(4) Filling and sterilizing packaging section filling → secondary sterilization pure milk processing equipment

(5) CIP cleaning section CIP cleaning system

Milk sterilization processing line sterilization method introduction:

1, low temperature long-term sterilization method, also known as pasteurization (LTLT): that is, the milk is kept at 60 ° C for about half an hour, thus achieving the purpose of pasteurization.

2, high temperature short time pasteurization (HTST): high temperature short-time sterilization process for liquid milk, is to heat the milk to 72 ° C ~ 75 ° C, or 82 ° C ~ 85 ° C, then hold 15 seconds ~ 20 seconds Then cool down.

3, ultra-high temperature instantaneous sterilization (UHT): This is the current advanced sterilization method, which means that the raw milk is rapidly heated to 135 ° C ~ 140 ° C through a heat exchanger in a continuous flow state, for 3 seconds to 4 seconds, Thereby achieving a commercial sterile sterilization method.

Air Blowing & Washing Machine

1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

Peeling, pulping & Refining Monobloc (Pulper)

1. The unit can peel, pulp and refine fruits together.
2. The aperture of strainer screen can be adjustable (change) based on customer’s requirement.
3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.

Belt press extractor

1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency

Preheater

1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.

Evaporator

1. Adjustable and controllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.

Tube in tube sterilizer

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time