Full Automatic blueberry _ blackberry_ mulberry_ strawberry Jams Processing Line

Short Description:


Product Detail

Product Tags

Overview
Quick Details
Applicable Industries:
Building Material Shops, Machinery Repair Shops, Manufacturing Plant, Food & Beverage Factory, Farms, Restaurant, Retail, Food Shop, Construction works 
After Warranty Service:
Spare parts
Local Service Location:
Uzbekistan
Showroom Location:
Algeria
Video outgoing-inspection:
Provided
Machinery Test Report:
Provided
Marketing Type:
New Product 2020
Warranty of core components:
1 Year
Core Components:
Engine
Condition:
New
Place of Origin:
Shanghai, China
Brand Name:
JUMPFRUITS
Type:
PROCESSING LINE
Voltage:
220V/380V
Power:
3kw
Weight:
80 TONS
Dimension(L*W*H):
1380*1200*2000mm
Certification:
ISO 9001,CE
Warranty:
1 Year
After-sales Service Provided:
Engineers available to service machinery overseas
Product name:
Automatic blueberry _ blackberry_ mulberry Jams Processing Line
Function:
Extracting
Application:
blueberry plant
Usage:
Industrial Usage
Capacity:
2000-5000kg/h
Item:
Automatic Fruits processing Machine
Material:
304 Stainless Steel
Feature:
Turn Key Project
Supply Ability
25 Set/Sets per Month

Packaging & Delivery
Packaging Details
1.Stable wooden package protects machine from strike and damage. 2.Wound plastic film keeps machine out of damp and corrosion. 3.Fumigation-free package helps the smooth customs clearance. 4.The big size machine will be fixed in container without package.
Port
Shanghai,China

Key machines

Brief introduction of the whole line:

For blueberry, blackberry, mulberry, raspberry, strawberry, red bayberry, cranberry and other berries processing, can produce clear juice, turbid juice, juice concentrate and jam and other products.The production line mainly consists of bubbling washing machine, elevator, checking machine, air bag juicer, enzymolysis tank, decanter, ultrafilter, homogenizer, degassing machine, sterilization machine, filling machine, Standard machine and other equipment components. This production line is designed with advanced concept and high degree of automation; The main equipment is all made of high-quality stainless steel, which fully meets the hygienic requirements of food processing. 

CIP clean system

Including acid tank ,base tank ,hot water tank, heat exchange system and controlsystems. Cleaning all the line.

Bucket Elevator

1. smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.

2. running stably with low noise, speed adjustable by transducer.

3. anticorrosive bearings, double sides seal.

Air Blowing & Washing Machine

1 Used to wash fresh tomato, strawberry, mango, etc.

2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.

3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

Peeling, pulping & Refining Monobloc (Pulper)

1. The unit can peel, pulp and refine fruits together.

2. The aperture of strainer screen can be adjustable (change) based on customer’s requirement.

3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.

Belt press extractor

1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.

2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.

3. the extraction rate can be get 75-85%(based on raw material)

4. low investment and high efficiency

Retort

1. Quick opendoor structure, safety interlock. 

2. With compressed air pipe so as to be convenience for counter-pressure processing by customers. 

3. The bowl shell is with insulation layer, which could reduce the energy consumption

4. Control system—- Touch screen +PLC it automatically fulfill the whole process of exhausting, heatingup, cooling of counter pressure and drainage.

Preheater

.1. To inactivate enzyme and protect color of paste.

2. Auto temperature control and the out temperature are adjustable.

3. Multi-tubular structure with end cover

4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.

Evaporator

1. Adjustable and controllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.

Tube in tube sterilizer

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time

FRUIT JAM PROCESSING LINE

1. Packing: 2-220L aseptic drums, tin cans, plastic bags, glass bottles and so on

2.The whole line composition:
A: promotion system of the original fruits, cleaning system, sorting system, crushing system, pre-heating sterilization system, pulping system, vacuum concentration system, sterilization system, aseptic bag filling system
B: pump → blending drum → homogenization →deaerating → sterilization machine → washing machine → filling machine → capping machine → tunnel spray sterilizer → dryer → coding → boxing

Processing capacity : 3 tons to 1,500 tons / day.

Raw Material: fruits and vegetables

Final product: clear juice, cloudy juice, juice concentrate and fermented beverages

Product Advantages:
* To prevent browning by blanching
* Aging the soft tissue to increase juice yield
* Can get different tastes by dilution.
* High degree of automation of the entire line, without using a lot of manpower.
* Comes with cleaning system, easy to clean.
* System Material contact parts are 304 stainless steel, in full compliance with food hygiene and safety requirements.

Our Company

Our company:

1.Professional engaged in whole plant equipment design, manufacturing, R & D and turnkey project for Fruit&vegetable deep processing ,Beverage Processing and Dairy Processing.
2.over fifteen years’ rich experience and sound technical strength.
3.more than 110 established fruit and vegetable processing production lines.
4.Has established stable technical cooperation with the Italy FBR, Ing. Rossi, Bertuzzi CFT.
5.We can provide the entire production line processing 20-1500 tons of raw fruit daily according to the customers
6.products are also widely infiltrated into overseas markets.

Certifications
Packing and Delivery
Our Service

Pre-sales service

We can suggest customer the most suitable machine according to their formula and Raw material. “Design and development”, “manufacturing”, “installation and commissioning”, “technical training” and “after sales service”. We can introduce you supplier of raw material, bottles, labels etc. Welcome you to our production workshop to learn how our engineer produce. We could customize machines according to your real need, and we could send our engineer to your factory to install machines and train your worker of Operation and maintenance. Any more requests. Just let us know.

After-sale service

1.Installation and commissioning: We will send experienced engineering and technical personnel to be responsible for the installation and commissioning of the equipment until the equipment is qualified to ensure that the equipment is in time and put into production;

2.Regular visits:To ensure the long-term stable operation of the equipment, we will be based on customer needs, provide one to three times a year to come to technical support and other integrated services;

3.Detailed inspection report: Whether the inspection regular service, or the annual maintenance, our engineers will provide a detailed inspect


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