Tomate Puree Production Line / Onion Paste / Apple Jam Production Line

Short Description:


Product Detail

Product Tags

Overview
Quick Details
Applicable Industries:
Manufacturing Plant, Food & Beverage Factory
After Warranty Service:
Video technical support, Online support
Video outgoing-inspection:
Provided
Machinery Test Report:
Provided
Warranty of core components:
1 Year
Core Components:
Engine
Condition:
New
Place of Origin:
Shanghai, China
Type:
tomato project
Voltage:
220V/380V
Power:
2.2kw
Weight:
150kg
Dimension(L*W*H):
900*460*740mm
Certification:
CE/ISO9001
Warranty:
1 Year
After-sales Service Provided:
Field installation, commissioning and training, Engineers available to service machinery overseas
Product name:
Tomato Paste Processing Line
Application:
building tomato processing or distribution line
Feature:
turnkey solution,from A to Z service
Capacity:
reasonal design for customer,1T/H to 100T/H
Material:
SUS304 Stainless Steel
Function:
Multifunctional
Supply Ability:
1 Set/Sets per Month
Packaging Details
Stable wooden package protects machine from strike and damage. Wound plastic film keeps machine out of damp and corrosion.Fumigation-free package helps the smooth customs clearance.The big size machine will be fixed in container without package.
Port
shanghai port
Scientific design

PROCESSING FLOW FOR REFERENCE:
Cleaning – selecting – crushing – preheating – beating – filtering – concentrating – deploying – sterilizing – aseptic filling – finished packing etc.


*Capacity: 60t/day, 90t/day,150t/day,240t/day, 300t/day,500t/day, 600t/day, 800t/day, 1000t/day,1500t/day. 

*End tomato paste brix: 28-30%,30-32%,36-38% 

*Application: This tomato jam production line includes multi-function crushing machine,which can produce onion paste,carrot paste,chili paste, apple paste and many other fruit jam. 

*Control System:The tomato jam production line can adopt manual and automatic control when under 300 tons. 

Characteristics:

1.freely placed 

2.Convenient maintenance 

3.steady performance 

4.easy operate

 

Company Introduction:

JUMP is keeping leadership position in the tomato paste and concentrated apple juice processing line. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:

1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line
2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.

We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.

Our unique–Turnkey Solution.:

No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.

Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned – from the initial conception phase to the final phase of implementation – will be conducted in a transparent and comprehensible manner.

Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

 Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.

Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.

Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.

Key machine describe

Air Blowing & Washing Machine

1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

Peeling, pulping & Refining Monobloc (Pulper)

1. The unit can peel, pulp and refine fruits together.
2. The aperture of strainer screen can be adjustable (change) based on customer’s requirement.
3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.

Belt press extractor

1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency

Preheater

1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.

Evaporator

1. Adjustable and controllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.

Tube in tube sterilizer

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time

Packing & Delivery

Stable wooden package protects machine from strike and damage.

Wound plastic film keeps machine out of damp and corrosion.
Fumigation-free package helps the smooth customs clearance.
The big size machine will be fixed in container without package.


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