Automatic Organic Corn Flakes Making Machine

Short Description:


Product Detail

Product Tags

Overview
Quick Details
Condition:
New
Type:
cookies
Production Capacity:
500kg-10000kg/h
Place of Origin:
Shanghai, China
Brand Name:
JUMPFRUITS
Model Number:
JP-YML001
Voltage:
380V/50HZ
Power:
120 kw
Dimension(L*W*H):
40m*4m*4m
Weight:
10 tons
Certification:
ISO9001:2008
Warranty:
1 Year
After-sales Service Provided:
Engineers available to service machinery overseas
Material:
Food Grade Stainless Steel 304
Capacity:
100kg-1000kg/h
Raw material:
fresh corn, other seasons
Application:
FoodProcessing line
Function:
Processing many kinds of fruit and vegetables
Feature:
Low Energy High Speed
Supply Ability:
10 Set/Sets per Month corn flakes making machine
Packaging Details
1.Stable wooden package protects machine from strike and damage. 2.Wound plastic film keeps machine out of damp and corrosion.3.Fumigation-free package helps the smooth customs clearance.4.The big size machine will be fixed in container without package.
Port
Shanghai

 

Lead Time :
about 30 days
Product Description

Breakfast cereal, Corn Flakes production line

Corn chip production process: Raw materials → batch → pressure cooking → cooling → drying and blending → tableting → baking → cooling → packaging

Corn Chips Process Description:

Operation points

(1) The corn raw material can be yellow or white corn, preferably hard grain corn, the glass quality should reach 57% or more, the fat content is 4.8%-5.0% (dry basis), the germination rate is not less than 85%, the moisture is not More than 14%. The prepared corn contains no more than 1% fat and has a particle size of 4 to 6 mm.

(2) Ingredients Corn cha is fed into a drum-shaped cooking pot. Water, salt, sugar, malted milk, and other ingredients are added to the batcher in a proportioned manner and mixed evenly and placed in a cooking pot.

(3) Pressure cooking After filling, the material door of the boiler is closed, the machine is turned on, the drum-shaped pan is rotated, and steam is directly heated to heat. Each batch of material was cooked for 3 hours and the pot pressure was 1.5 kg/cm2. After cooking, the material is blown out of the material outlet cover with cold air. At this time, the material is dark purple, moisture is 35%, and the material is bonded into blocks.

(4) The drying and blending materials are first crushed, the bonded materials are opened, and the material is sent by the screw conveyor to the conveyor belt used for evaporation in the dryer. During the operation of the conveyor belt, it is dried by hot air. About 1.5 hours, the moisture dropped to 16%. They are then sifted using a circular sieve and the large pieces are sieved out and the material suitable for making corn flakes is selected. The material was then sent to the conditioning zone for material conditioning and allowed to walk for about 1.5 hours to obtain a cornflakes material with uniform moisture content.

(5) Tableting The material is sent to a countertop press by a vibrating feeder. The tablet press has a roll length of 80 mm, a roll diameter of 500 mm and a total pressure of 40 tons. The material was compressed into corn flakes having a thickness of 0.15 mm.

(6) Baking The corn chips are baked in a drum-shaped pot, and the pot body is rotated. The corn chips are dried in a rotating state and heated by infrared rays at a temperature of 300°C. After drying, the moisture content is 3% to 5%. At this time, the corn flakes are brown, crisp and have a certain degree of puffing.

Our Service

Pre-Sales Service

* Inquiry and consulting support.

* Sample testing support.

* View our Factory,pickup service.

After-Sales Service

* Training how to instal the machine, training how to use the machine.

* Engineers available to service machinery overseas.

Certifications
FAQ

1.What is the warranty period of the machine?
One year. Except the wearing parts, we will provide free maintenance service for the damaged parts caused by normal operation within warranty. This warranty does not cover wear and tear due to abuse, misuse, accident or unauthorized alteration or repairs. Replacement will be shipped to you after photo or other evidence are provided.

2.What service can you provide before sales?
Firstly, we can supply the most suitable machine according to your capacity. Secondly, After getting your workshop dimension, we can design the workshop machine layout for you. Thirdly, we can provide technical support both before and after sales.

3.How can you guarantee the after sales service?
We can send engineers to guide the installation, commissioning, and training according to the service agreement we signed.


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