Description of juice processing plant
This juice processing plant can produce several types of fruit juice beverage, i.e. orange juice, apple juice, pear juice, grape juice, strawberry juice etc.
This juice processing plant uses concentrated juice or juice powder, sugar, stabilizer and flavors etc. as raw material. The procedure method can be blending–UHT sterilizering–homogenizer–hot filling–cooling tunnel–pacakge and so on.
End package form of this juice processing plant can be plastic bag, plastic cup, plastic bottle, glass bottle, roof top box etc. Our engineers can design this project according to your requirements since the techinical parameters for different package form are different.
Characteristics of juice processing plant
1. Processing capacity can be ranged from 2 tons per day to 1000 tons per day.
2. You can process different fruit juice, tea leaf, cereal and health care ingredients into various liquid beverage.
3. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in various beverage processing line.
4. PLC control the whole production line, saving labor force and facilitate production management.
5. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.

Bucket Elevator

1. smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
2. running stably with low noise, speed adjustable by transducer.
3. anticorrosive bearings, double sides seal.

Air Blowing & Washing Machine

1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

Peeling, pulping & Refining Monobloc (Pulper)

1. The unit can peel, pulp and refine fruits together.
2. The aperture of strainer screen can be adjustable (change) based on customer’s requirement.
3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.

Belt press extractor

1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency

Preheater

1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.

Evaporator

1. Adjustable and controllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.

Tube in tube sterilizer

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time