OEM/ODM China Soft Candy Equipment - Tomato Processing Line Powder Production Line Ketchup Sachet Filling Line – JUMP

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OEM/ODM China Soft Candy Equipment - Tomato Processing Line Powder Production Line Ketchup Sachet Filling Line – JUMP Detail:

Overview
Quick Details
Place of Origin:
Shanghai, China
Model Number:
JPTP-5015
Type:
WHOLE LINE
Voltage:
220V/380V
Power:
2.2KW
Weight:
1500KG
Dimension(L*W*H):
2800*5600*4500
Certification:
CE/ISO9001
Warranty:
1 Year
After-sales Service Provided:
Field installation, commissioning and training, Engineers available to overseas
Product name:
export tomato processing line
Name:
turnkey tomato processing project
Usage:
Food Processing Industries
Function:
Multifunctional
Capacity:
0.5T-50T/H
Material:
SUS304 Stainless Steel
Color:
Customers’ Requirements
Feature:
turnkey solution,from A to Z service
Item:
Automatic Fruits Juicer Machine
Supply Ability
Supply Ability:
20 Set/Sets per Month
Packaging & Delivery
Packaging Details
Stable wooden package protects machine from strike and damage. Wound plastic film keeps machine out of damp and corrosion.Fumigation-free package helps the smooth customs clearance.The big size machine will be fixed in container without package.
Port
shanghai port
Detailed Images
Whole Line
A. Scraper-type spray elevator

Select stainless steel bracket, food-grade and hard plastic or stainless steel scraper, smoothing blade architecture to prevent the fruit jam; Using imported anti-corrosion bearings, double-sided seal; with continuously variable transmission motor, variable frequency Speed and low operating costsTitle goes here.

B. Sorting  machine

Stainless steel roller conveyor, rotation and solution, a full range of check, no need ends. Manmade fruit platform, painted carbon steel bracket,stainless steel antiskid pedal,stainless steel fence.

C. Crusher

Fusing Italian technology, multiple sets of cross-blade structure, crusher size can be adjusted according to customer or specific project requirements, it will increase the juice juice rate of 2-3% relative to the traditional structure , which is suitable for production of onion sauce, carrot sauce, pepper sauce , apple sauce and other fruits and vegetables sauce and products

D. Double-stage pulping machine

It have tapered mesh structure and the gap with load can be adjusted, frequency control, so that the juice will be cleaner; Internal mesh aperture are based on customer or specific project requirements to order

E. Evaporator

Single-effect, double-effect,triple-effect and multi-effect evaporator, which will save more energy; Under vacuum, continuous low temperature cycle heating to maximize the protection of nutrients in the material as well as the originals. There are steam recovery system and double times condensate system, it can reduce the consumption of steam;

F. Sterilization machine

Having obtained nine ed technology, take full advantages of the material’s own heat exchange to save energy– about 40%

F. Filling machine

Adopt Italian technology, sub-head and double-headed, continuous filling, reduce return; Using steam injection to sterilize, to ensure filling in aseptic state , the shelf life of product will twp years at room temperature ; In the filling process,using turntable lifting mode to avoid secondary pollution.

Scientific design

Process flow to make high-quality tomato paste:

 

1) Receiving: Fresh tomatoes arrive at the plant in trucks, which are directed to the offloading area. An operator, using a special tube or boom, pipes a vast quantity of water into the truck, so that the tomatoes can flow out from the special opening at the rear of the trailer. Using water allows the tomatoes move into the collection channel without being damaged.

2) Sorting: More water is continuously pumped into the collection channel. This water carries the tomatoes into the roller elevator, rinses them, and conveys them to the sorting station. At the sorting station, staff remove material other than tomatoes (MOT), as well as the green, damaged and discolored tomatoes.  These are placed on a reject conveyor and then collected in a storage unit to be taken away. In some facilities, the sorting process is automated

3) Chopping: The tomatoes suitable for processing are pumped to the chopping station where they are chopped.

4) Cold or Hot Break: The pulp is pre-heated to 65-75°C for Cold Break processing or to 85-95°C for Hot Break processing.

5) Juice Extraction: The pulp (consisting of fiber, juice, skin and seeds) is then pumped through an extraction unit composed of a pulper and a refiner – these are essentially large sieves. Based on customer requirements, these mesh screens will allow more or less solid material to pass through, to make a coarser or smoother product, respectively.

Typically, 95% of the pulp makes it through both screens.  The remaining 5%, comprised of fiber, skin and seeds, considered waste and is transported out of the facility to be sold as cattle feed.

6) Holding Tank: At this point the refined juice is collected in a large holding tank, which constantly feeds the evaporator.

7) Evaporation: Evaporation is the most energy-intensive step of the whole process – this is where the water is extracted, and the juice that is still only 5% solid becomes 28% to 36% concentrated tomato paste. The evaporator automatically regulates juice intake and finished concentrate output; the operator only has to set the Brix value on the evaporator’s control panel to determine the level of concentration.

As the juice inside the evaporator passes through different stages, its concentration gradually increases until the required density is obtained in the final “finisher” stage. The entire concentration/evaporation process takes place under vacuum conditions, at temperatures significantly below 100°C.

8)Aseptic Filling: Most facilities package the finished product using aseptic bags, so that the product in the evaporator never comes into contact with air until it reaches the customer. The concentrate is sent from the evaporator directly to an aseptic tank – it is then pumped at high pressure through the aseptic sterilizer-cooler (also called a flash cooler) to the aseptic filler, where it is filled into large, pre-sterilized aseptic bags. Once packaged, the concentrate can be kept up to 24 months.

Some facilities choose to package their finished product under non-aseptic conditions. This paste must go through an additional step after packaging – it is heated to pasteurize the paste, and then kept under observation for 14 days before being released to the customer.

To design tomato processing line of energy and capital intensive. Just free free to contact +008613681836263


Product detail pictures:

OEM/ODM China Soft Candy Equipment - Tomato Processing Line Powder Production Line Ketchup Sachet Filling Line – JUMP detail pictures

OEM/ODM China Soft Candy Equipment - Tomato Processing Line Powder Production Line Ketchup Sachet Filling Line – JUMP detail pictures

OEM/ODM China Soft Candy Equipment - Tomato Processing Line Powder Production Line Ketchup Sachet Filling Line – JUMP detail pictures

OEM/ODM China Soft Candy Equipment - Tomato Processing Line Powder Production Line Ketchup Sachet Filling Line – JUMP detail pictures

OEM/ODM China Soft Candy Equipment - Tomato Processing Line Powder Production Line Ketchup Sachet Filling Line – JUMP detail pictures

OEM/ODM China Soft Candy Equipment - Tomato Processing Line Powder Production Line Ketchup Sachet Filling Line – JUMP detail pictures


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Well-run products, skilled income group, and better after-sales products and services; We have been also a unified massive family, all people stick with the business price "unification, dedication, tolerance" for OEM/ODM China Soft Candy Equipment - Tomato Processing Line Powder Production Line Ketchup Sachet Filling Line – JUMP , The product will supply to all over the world, such as: Qatar, Costa Rica, Swiss, Each customer's satisfactory is our goal. We are looking for long-term cooperation with each customer. To meet this, we keep up our quality and provide extraordinary customer service. Welcome to our company, we are expecting to cooperate with you.
  • The manufacturer gave us a big discount under the premise of ensuring the quality of products, thank you very much, we will select this company again.
    5 Stars By Margaret from Leicester - 2017.01.11 17:15
    The enterprise has a strong capital and competitive power, product is sufficient, reliable, so we have no worries on cooperating with them.
    5 Stars By Myrna from Ethiopia - 2017.08.28 16:02
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